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BMW 528i and 540i Manuals


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There is no shortage of fine cars in the $35,000-to-$55,000 luxury-sedan segment. The menu is studded with Audis, Acuras, Cadillacs, Jaguars, Benzes, Lexuses, and Infinitis. But a close look at the spec sheets for these fine cars reveals a sobering fact: There is an almost-complete dearth of manual-transmissioned models in the segment.

Saab offers a stick in the 9000, which is priced somewhat lower than the top players, and there are do-it-yourself shifters in much-cheaper Infiniti I30s, but the rest of the high-end players have all forsaken the three-pedal approach.

With its 5-series cars, BMW is alone among high-end luxury car builders to offer manual transmissions. On offer are a five-speed gearbox in the six-cylinder 528i and a six speed in the potent V-8-powered 540i. In our recent "50-Kilobuck Class" comparison test (C/D, December 1996), the BMW 540i placed second, partly because its superb performance was not deemed sufficient to compensate for its smallest-in-class interior accommodations. Now that the car is available with a six-speed manual, there can be no rematch. It is in a class of its own.

There are some compelling advantages gained from wielding a stick. The manual 540i gets to 60 mph almost a second (0.9) sooner, and to 100 mph 1.9 seconds earlier, than its slushbox-equipped equivalent. The standing quarter whizzes by 0.8 second sooner, at 14.1 seconds, with an extra 4 mph on the clock (101 mph).

With less difference in gear spacing between the manual and automatic five-speed transmissions, the 528i's sprint to 60 mph does not improve as much as the 540i's. At 7.1 seconds, it is just six-tenths of a second ahead of its automatic twin, and the time taken to 100 mph is 1.1 seconds better. The quarter-mile performance improves by 0.5 second and 3 mph, to 15.6 seconds at 90 mph. If the improvements in performance and control aren't enough incentive to shift for yourself, there's an even better one: The stick knocks $1053 off the price.

Unfortunately, the same is not true of the 540i. Because the six-speed 540i incurs a gas-guzzler penalty of $1300 that its autobox version does not, and because it comes equipped with a significantly uprated M-Technic suspension, which includes more athletic springs, shocks, and bars, and gorgeous two-piece wheels wearing 235/45R-17 tires, the price jumps $4050 above that of the automatic model. Yes, you read that right. The manual-transmissioned car has thirstier EPA fuel-consumption estimates than the automatic: 15 city and 24 highway versus 18/24.

Both manual gearboxes are built by Getrag, and both feel alike in operation, with light, fluent throws and polished selections. The 540i sports a sixth ratio, which is almost superfluous considering the car's abundant torque, but its overdriven 0.83:1 ratio helps cut fuel consumption when cruising.

The 528i wears a new front suspension with rack-and-pinion steering; the 540i uses the recirculating-ball steering and suspension from the 7-series, now with extensive use of aluminum parts. Any differences in the way they feel is largely masked by the two cars' very different chassis disciplines, but the BMW philosophy comes through in either car. From the moment you slip the shifter into first gear and engage the smooth, firm clutch --whether in the 528i or its beefy big-brother 540i -- you know there's something special going on here.

The clutch, the shifter, and the wheel all respond smoothly, and all have enough weight and sense of mechanical connection not to be nebulous in feel. So the driver is immediately in touch with the car. That's important, because the levels of isolation from unwanted noise and vibration are extremely high. So high, in fact, that there is little increase in sound or harshness as speeds rise. In either car, you can find yourself chafing at the slowness of freeway traffic and then look down and discover the speedo needle is at 85.

But as with quality hi-fi equipment, the stuff you want to hear and feel is largely retained, especially on the 540i manual, which has spring, shock, and bar values set toward the sporty side of luxury. The 528i -- by dint of its smaller engine and correspondingly comfortable suspension and tires -- ends up the more luxurious car in terms of noise and ride quality. For most people's needs, the 528i probably offers a better balance between performance and utility. It performs decently, exhibiting commendable flexibility and throttle response at all engine speeds. And it steers nicely, turning in deftly and resisting under steer to an unexpected degree, then obediently tucking in on a dropped throttle.

It's just the extra body roll and limited grip that set it apart from its burly brother. The six-speed 540i gets a noisier, firmer ride and handling that is appropriately sporty, thanks to the M-Technic suspension and the low-profile doughnuts. The thrust from the 4.4-liter V-8 is also distinct in sound and sensation, offering exhilarating acceleration and an emphatic -- though not loud -- heavy-metal soundtrack.

Superbly engineered, well equipped, and offering a reasonable price-to-value relationship, the two stick-shift 5-series cars are unique offerings in their market. Together, they represent a solid 10.

Specifications

  • Vehicle type: front-engine, rear-wheel-drive, 5-passenger, 4-door sedan
  • Price as tested, 528i: $45,254 (base price: $39,425)
  • Price as tested, 540i: $57,458 (base price: $54,051)
  • 528i engine: 2.8-liter DOHC 24-valve 6-in-line, 190 hp, 207 lb-ft
  • 540i engine: 4.4-liter DOHC 32-valve V-8, 282 hp, 310 lb-ft

 

Transmission, 528i:

5-speed manual

540i:

6-speed manual

Wheelbase

111.4 in

Length

188.0 in

Curb weight, 528i:

3582 lb

540i:

3758 lb

Performance:

528i/540i

Zero to 60 mph

7.1 sec/5.4 sec

Zero to 100 mph

20.1 sec/13.8 sec

Zero to 120 mph

32.8 sec/20.4 sec

Zero to 150 mph

N/A/41.7 sec

Street start, 5-60 mph

7.9 sec/6.0 sec

Standing 1/4-mile

15.6 sec @ 90 mph

14.1 sec @ 101 mph

Braking, 70-0 mph

176 ft/168 ft

Roadholding, 300-ft-dia skidpad

0.78 g/0.82 g

Top speed (governor limited)

129 mph/156 mph

EPA fuel economy, city driving

20 mpg/15 mpg

By Barry Winfield

 


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